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Dongguan Osmanuv Machinery Equipment Co., Ltd
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Automatic Multi-Station Spin Coating Machine for Pulp Molding with Customizable Coating Thickness & Robotic Material Handling

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Automatic Multi-Station Spin Coating Machine for Pulp Molding with Customizable Coating Thickness & Robotic Material Handling

Model Number : Specification

Voltage : 220V,380V

MOQ : 1 Set

Packaging Details : Wood Packaging

Type : Coating Machine

Warranty : 1 Year

Supply Ability : Negotiation

Driven type : Electric,Other,Mechanical

Price : Negotiation

Automatic grade : Automatic,Semi-Automatic,manual,Other

Certification : ISO9001

Condition : New

Delivery Time : 30 Working Days

Packaging material : Wood,Plastic

Brand Name : OSMANUV

Payment Terms : T/T

Place of Origin : CHINA

After-sales service provided : Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation

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Automatic Multi-Station Spin Coating Machine for Pulp Molding
Product Overview

This advanced spin coating machine is specifically engineered for the pulp molding industry, utilizing high-speed centrifugal spin coating technology to apply uniform functional coatings—waterproof, oil-proof, and biodegradable barrier coatings—onto molded pulp products such as tableware, food containers, and industrial packaging. The system combines precision dosing, high-speed spin coating, and integrated drying in a single continuous production flow.

Key Features
  • Precision Spin Coating: Independent stations with precision dosing and high-speed spin coating ensure uniform coverage on complex 3D geometries—achieves ±5% thickness uniformity
  • High Throughput: Multi-station rotary indexing table enables continuous, high-speed production—up to 1,200 pcs/hour
  • Integrated Drying: Inline IR/UV-LED/Hot Air drying tunnel enables immediate curing and downstream handling—eliminates additional transfer steps
  • Clean & Eco-Friendly: Enclosed coating chamber with exhaust and filtration system captures overspray and solvent vapors—ensures clean working environment
  • Flexible Automation: Servo-driven rotary table with customizable indexing speed and station configuration
  • Precision Control: Real-time coating thickness monitoring and feedback control ensure consistent product quality
  • Low Maintenance: Durable spin coating unit design with easy-access maintenance points
  • Safe Operation: Comprehensive safety interlocks and emergency stop systems
Production Line Composition
Component Description
Infeed Conveyor System Automatic feeding with speed control and alignment mechanism
Multi-Station Rotary Indexing Table Servo-driven rotary table with multiple independent spin coating stations (customizable)
Precision Dosing System Metering pumps for accurate coating material application
Spin Coating Stations High-speed centrifugal spin units with independent speed control
Coating Supply System Precision metering pumps, pressure tanks, and filtration units
Drying Tunnel IR/UV-LED/Hot Air drying system (customizable)
Exhaust & Filtration System Overspray capture and solvent vapor filtration
PLC Control Cabinet Industrial PC with HMI touchscreen, recipe storage, and data logging
Outfeed Conveyor Automatic transfer to next station or stacking unit
Technical Parameters
Parameter Specification Customization Options
Number of Stations 12-24 stations (standard) Customizable (4-48 stations)
Rotary Table Drive Servo-driven, high-precision indexing Customizable indexing speed
Spin Speed Adjustable, up to 2,500 rpm Independent speed control per station
Coating Thickness 5-50 μm (dry) Customizable coating weight
Coating Uniformity ±5% thickness deviation Customizable process parameters
Production Capacity 300-1,200 pcs/hour Customizable per production targets
Conveyor Speed 1-20 m/min (stepless) Customizable via VFD control
Drying Method IR/UV-LED/Hot Air Customizable drying system
Drying Temperature 40°C-180°C Customizable temperature profiles
Control System Omron PLC + HMI Integration protocols customizable
Data Logging USB, Ethernet/IP, Modbus Reporting formats customizable
Power Supply 380V/400V/460V, 50/60Hz, 3-phase Customizable to regional standards
Exhaust Air Volume 2,000-8,000 m³/h Customizable based on booth size
Overall Dimensions 8m-30m * 1.5m-2.5m * 1.8m-2.5m Layout and footprint fully customizable
Safety Standards CE, UL (optional) Customizable to target market
Applications
  • Molded Pulp Tableware: Spin coating waterproof and oil-proof barriers on plates, bowls, trays, clamshell boxes, and cup carriers
  • Industrial Pulp Packaging: Spin coating protective and anti-static coatings on egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
  • Agricultural Products: Spin coating biodegradable barrier coatings on seedling pots, horticultural trays, and planting containers
  • Premium Molded Products: Spin coating aesthetic and functional coatings on medical device trays, cosmetic packaging inserts, and custom-shaped containers
  • High-Volume Production Lines: Continuous spin coating for large-scale manufacturing where production flexibility and coating quality are critical
Customization Options

This spin coating machine is highly customizable across multiple dimensions to fit your specific production requirements:

  • Station Configuration: Customizable number of stations (4-48 stations) and layout to match your output targets
  • Spin Speed & Coating Thickness: Customizable spin speed (up to 2,500 rpm) and coating thickness (5-50 μm) for different product sizes and barrier requirements
  • Drying System: Customizable drying method (IR/UV-LED/Hot Air) and temperature profiles to match your coating chemistry
  • Conveyor Speed & Configuration: Customizable speed profiles (1-20 m/min) and conveyor layout for different production requirements
  • Material Handling: Customizable infeed and outfeed configurations, including robotic loading/unloading integration
  • Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your master PLC or MES system
  • Enclosure & Exhaust: Customizable booth dimensions and exhaust capacity to match your factory layout and environmental requirements
Support and Services
  • Comprehensive pre-installation site assessment and layout planning
  • Professional on-site installation, commissioning, and calibration
  • Thorough operator training and maintenance instruction
  • 12-month standard warranty on the entire system (extendable)
  • Lifetime remote technical support and online diagnostics
  • Preventive maintenance plans and global spare parts network
  • Coating process optimization and technical consultation
  • Spin coating unit maintenance and repair services
Packing and Shipping
  • Precision dosing pumps and spin coating units shipped in shock-resistant, moisture-proof foam crates
  • Entire system modularized and packed in heavy-duty, weatherproof wooden crates
  • Special anti-static packaging for electronic and control components
  • All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Is spin coating suitable for pulp molding products?
Yes. Spin coating is ideal for applying uniform functional coatings on complex 3D molded pulp products. The system is designed with precision dosing and high-speed spin coating units to ensure complete coverage on corners, sidewalls, and curved surfaces. Fully compliant with CE and other international standards.
How does spin coating compare to other coating methods?
Spin coating offers excellent coverage on complex 3D geometries with precise thickness control, making it ideal for molded pulp products with intricate shapes. It provides customizable coating thickness and is compatible with a wide range of coating formulations. Compared to spray coating, spin coating offers better material utilization and less overspray.
Can the system handle various product sizes and coating requirements?
Yes. The system features customizable station configuration, spin speed, coating thickness, and drying profiles. Real-time monitoring allows dynamic adjustment, ensuring optimal coating quality for different products.
How much floor space does the system require?
The system layout is fully customizable. Depending on your production capacity and available floor space, we can design a compact or expanded configuration to best suit your needs.
What are the total operating costs?
Overall operating costs are optimized through high material utilization, reduced coating waste, and integrated drying. Coating material and electricity are the primary operating costs. We can provide a detailed cost analysis based on your specific production parameters.

Product Tags:

Customizable Coating Thickness Spin Coating Machine

      

Robotic Material Handling Pulp Molding Coating Machine

      

Multi-Station Design Rotary Coating System

      
Wholesale Automatic Multi-Station Spin Coating Machine for Pulp Molding with Customizable Coating Thickness & Robotic Material Handling from china suppliers

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