High-Speed Infrared Drying Tunnel for Water-Based Coatings - Fast Curing & Process Integration

High-Speed Infrared Drying Tunnel for Water-Based Coatings - Fast Curing & Process Integration

Composition of production line
This system is a modular infrared drying tunnel designed for inline integration. It includes a stainless-steel frame, high-intensity medium-wave infrared emitters, a highly reflective chamber, a multi-zone temperature control system, and an integrated control cabinet.

Product Description
This high-speed infrared drying tunnel is engineered for rapid and efficient curing of water-based coatings on flat or simple-curved substrates. It transfers energy directly to the coating and water molecules, significantly reducing drying time compared to conventional hot air methods, leading to higher production throughput and a superior finish.

Technical Parameters

Application
Ideal for fast-paced production lines:

• Drying coatings on metal panels and components.

• Curing paints on furniture, MDF, and engineered wood.

• Pre-drying and final curing on PVC profiles and plastic parts.

Customization
This IR tunnel is highly customizable. We can adjust the length, power density, and the number of independent control zones to create the perfect temperature profile for your specific coating chemistry and line speed.

Feature

• Rapid Drying: Reduces curing time from minutes to seconds, increasing line speed.

• Direct Energy Transfer: Highly efficient, as IR energy is absorbed directly by the coating, not the air.

• Uniform Heating: Engineered emitter layout and reflectors prevent hot spots.

• Compact Design: Saves valuable floor space compared to long convection ovens.

• Instant On/Off: No warm-up or cool-down time, saving energy.

Support and Services
We provide integration support, operator training, and a comprehensive spare parts list. Remote diagnostics are available.

Packing and shipping
The tunnel is shipped as a pre-wired module, securely mounted in a robust wooden crate for safe transport.

FAQ

• Q: How does IR drying compare to hot air for water-based coatings?

  • A: IR is much faster and more efficient as it heats the coating and water directly, leading to immediate evaporation and curing, unlike heating the surrounding air.

• Q: Can the temperature be controlled in different sections?

  • A: Yes, the dryer features customizable zoning, allowing for a tailored profile (e.g., gentle pre-dry, aggressive final cure).

• Q: Is this suitable for our existing 800mm wide conveyor?

  • A: Absolutely. The internal width is fully customizable to fit your line.

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High-Speed Infrared Drying Tunnel for Water-Based Coatings - Fast Curing & Process Integration Images